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Paint spraying systems: What are the different types?

When it comes to achieving a flawless finish, paint spraying systems are the go-to choice for professionals across various industries. But with so many options available, selecting the right system can feel overwhelming. Let’s break down the different types of paint spraying systems and the key questions to ask to help you find the perfect fit for your project.

Applications and industries

Paint spraying systems are used across diverse industries, from construction and automotive to furniture restoration and marine applications. Each system has unique strengths that make it suitable for particular projects:

  • Construction: Large surface coverage for walls, ceilings, and structural steel.
  • Automotive: Precision coating for vehicles and parts.
  • Marine: Corrosion-resistant coatings for ships and offshore structures.

Airless spray systems

Airless sprayers use high pressure to atomise paint, delivering a fast, even coat. They’re ideal for covering large areas quickly, making them popular in construction, industrial settings, and large-scale projects. These systems excel at handling thicker coatings, such as primers and protective finishes.

Questions to consider:

  • What kind of paint or coating will you be using? Airless systems handle high-viscosity materials well.
  • What is the size and scale of your project? Airless sprayers are versatile and can be used for a range of different applications and surfaces.
  • Will you need to move the sprayer frequently? Look for features like wheels or lightweight designs for easier transport.

If you’re looking for reliable airless spray equipment, Airblast Eurospray offers a range of high-performance solutions.

Electric Airless Paint Sprayer LP555

HVLP (high volume low pressure) spray systems

HVLP systems use a high volume of air at low pressure to apply paint with precision and minimal overspray. They are perfect for detail work, fine finishes, and projects where control is key – such as automotive painting, furniture restoration, or cabinetry.

Questions to consider:

  • How much control do you need over spray patterns and pressure?
  • Is achieving a fine, detailed finish important for your project?
  • What type of paint are you using? HVLP systems work best with thinner coatings.

Explore Airblast’s HVLP sprayers designed for precision and control.

DeVILBISS Advance HD Suction Feed Spray Gun

Air-assisted airless spray systems

Combining the benefits of airless and air spray technology, air-assisted airless systems use lower pressure and a small amount of air to fine-tune the spray pattern. This makes them ideal for applications requiring both speed and finish quality, such as wood finishing and industrial coatings.

Questions to consider:

  • Do you require a balance between speed and precision?
  • What finish quality is needed for your project?
  • Are you working with medium-viscosity coatings that need finer control?

Interested in exploring air-assisted airless spray systems further? Discover our range.

WIWA Paint Mixer

Conventional spray systems

Also known as compressor-based systems, these sprayers use compressed air to atomise paint, offering flexibility for various substrates. They offer excellent control and a smooth finish, making them ideal for automotive refinishing, fine furniture, and other detailed applications. However, they have lower transfer efficiency compared to other methods, leading to more overspray.

Questions to consider:

  • Do you already have access to a suitable air compressor? Airblast Eurospray offers a range of reliable compressors to support your spray system for industrial applications.
  • Is achieving a smooth, even finish your top priority?
  • Are you prepared to manage overspray and ensure proper ventilation? Our spray booths can help you to achieve this.
Graco AirPro Air Spray Pressure Feed Gun, Conventional, 1.4 mm (0.055 in) Nozzle, for General Metal Applications

Choosing the right system

The best paint spraying system for you depends on the demands of your project. Consider factors like the size of the surface, the type of coating, and the finish quality required.

Ask yourself:

  • What is the desired finish quality?
  • How much control do you need over pressure and spray patterns?
  • What power source is required (electric, pneumatic, or petrol)?
  • How easy is the system to clean and maintain?
  • Does the system fit within your budget, including ongoing maintenance and parts?

Conclusion

Each system has its strengths, and selecting the right one can improve efficiency, reduce waste, and ensure a professional result. Whether you’re tackling large infrastructure, fine-detail work, or anything in between, understanding these different paint spraying systems will help you make an informed choice – and achieve a perfect finish every time.

Need assistance with selecting the right spraying equipment for your project? Reach out to our experts for personalised advice, or take a look at our full range of sprayers available for purchase or hire.

Contact Us

We are globally recognised and trusted with spray solutions that are designed to enhance your production and processing times efficiently.

For a free consultation, reach out to us at sales@airblast.co.uk, or call +44 1778 560650, to discuss the ideal spray solution for your business needs.